What are
Device-Level Networks?
Device-Level
Networks are communication technologies and protocols used to
connect sensors and actuators to controllers and/or PLCs.
Device-Level Networks come in two choices: "proprietary"
and "open".
Proprietary
Device-Level Networks are an intellectual property of a particular
company. To use them, you must obtain a license, which is granted
at the discretion of the owner--usually with many strings attached
and a nice price tag.
On
the other hand, Open Device-Level Networks are not unique to, or
controlled by, a particular company. To be open, certain criteria
should be met. These include:
-
The
full Device-Level Network specification should be published
and available for a reasonable price to anyone willing to pay
-
The
validation process should be well-defined and open to any
manufacturer
-
Any
Network-critical components should be available for a
reasonable price to anyone willing to pay
To
ensure "openness", a Device-Level Network must allow
for:
-
Interconncctivity-Devices from
different manufacturers can be safely connected to the
Device-Level Network
-
Interoperability-Elements from different suppliers can be successfully connected
together
-
Interchangeability-Devices from one manufacturer can be replaced with functionally
equivalent devices from another manufacturer.
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Why
Device-Level Networks?
If correctly
selected to match the application, Device-Level Networks offer the
user many advantages, both tangible and intangible. Some of these
are:
-
Device-Level
Networks reduce the complexity of the control system in terms
of hardware outlay. PLC 1/0 hardware requirements are
substantially reduced = cost savings!
-
Cabling
is reduced from dozens, sometimes even hundreds, of wires to
two wires. The drastic reduction of cabling minimizes or
eliminates the need for large junction boxes and control
panels. Also, cable trunking and tracking is greatly
downscaled.
-
Information
from thousands of successful applications have provided
impressive proof that the use of Device-Level Network
technology can save up to 40% in costs for commissioning and
maintenance as opposed to conventional technology.
-
As
the hardware requirements are reduced, so are the installation
times and manpower requirements=cost savings!
-
Commissioning
of new installations is far more efficient as the diagnostic
capabilities and functions of Device-Level Networks identify
any connection errors.
-
The
reduction in control system complexity makes project design
engineering easier, quicker = cost savings!
-
Creation
and maintenance of the previously complicated instrument loop
drawings, cable schedules, termination schedules, and wiring
diagrams is minimized substantially = cost savings!
-
Future
modifications, upgrades, and system refurbishment are easily
and cheaply carried out.
-
Using
a well established, industry-accepted, documented system makes
the field equipment in your plants interchangeable between
suppliers.
-
The
need for concern about connections, compatibility, and other
potential problems is eliminated.
-
Due
to the superior diagnostic and fault monitoring capability of
Device-Level Networks, unplanned downtime and resultant
product losses are reduced or eliminated.
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